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Mk1 F4R/172'd Track Car Project [Year 3 - Engine and Chassis Rebuild]



Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Cheers. Yeah hopefully just getting everything covered, its one thing thats p*ssed me off over the last year with the interior, hopefully it wont have to be touched again now and the paint will stay on!
 
  182cup & 172 racecar
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Good work,it does get you down every now and then I had the same trouble with ours,Jay stopped me from burning on the M40 one night after a very stressful day.
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Yeah - I was so p*ssed of with it over winter so sat around and did nothing to it for 3 months lol. Had two weeks of sun now and done more in that time than the past 3 months of snow!
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

12 days!! s**t ... i best get my brakes sorted!

you going to be up and running? :rasp:

Well, it went for paint yesterday evening, should have it back soon...

Engine built up today, few bits to do then its ready to drop in once I have the car back... All thats left after that is to wire the car up - still quite a lot to do lol.
 

iimushroomzii

Toilet roll king
  Transit Connect.
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Be one of the best mk1's on the forum once its sorted! Hope everything goes smoothly with the engine install etc, from reading your threads I know it wont lol!
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Of course it will, done it too many times now!

Checked the head over before building it up, then used new headgasket, newer dephaser pulley, new cambelt, mostly new everything - nothing should be wrong with it!

Installing it is the easiest bit ;)
 

maynard

ClioSport Club Member
  ph2 172 track car
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

when's the deadline for everything to be sorted for?
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Need it running and driving by next weekend ideally. Once ive got the shell back its just bolting everything together which should go smoothly, then Oultons on Wednesday 28th
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

All built up near enough ready to go in - New Headgasket, Cambelt, Newer Dephaser Pulley etc. Just waiting on all the mounts/covers coming back from the powdercoaters, which does not really matter yet as the shell isnt back. Inlet manifold was re-sprayed and exhaust manifold re-sealed too.

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  Mk1 Clio F4R'd
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Looking good, where have you put the coil pack then?
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Wish i had the ability to take mine out and give it a good going over. At NW tommorow if your there

Might try and break it at oulton, excuse to get it sorted.

Looking good as always!!!
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Looking good, where have you put the coil pack then?

Made a bracket to go on the front of the head above the thermostat housing, but its off with the rest of the stuff getting powdercoated

Wish i had the ability to take mine out and give it a good going over. At NW tommorow if your there

Might try and break it at oulton, excuse to get it sorted.

Looking good as always!!!

Nah I wont be there, sold the run-a-bout today - so I need to get the clio built back up once I have the shell back lol.
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Powdercoated stuff is only coming back Thursday so engine cant to back in until at least then, lol.
 

wilky19

ClioSport Club Member
  Leon FR 184
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

looking good.

i really want to chop my coil bracket of but haven't got bottle to do it.lol
 

wilky19

ClioSport Club Member
  Leon FR 184
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

i like angle grinders:evil: i mainly can't be arsed with sorting a another plate for coil pack.

i probably do it once i get the engine in
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Nah, thats (another) new one. Took it back after comparing it too my old belt and another new belt someone else had - all the same numbers + codes, but the one I had was 15mm ish shorter, very very odd.

Took it back, swapped it...got home and it was on within 10 seconds, joke!
 
  ValverInBits
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Nah, thats (another) new one. Took it back after comparing it too my old belt and another new belt someone else had - all the same numbers + codes, but the one I had was 15mm ish shorter, very very odd.

Took it back, swapped it...got home and it was on within 10 seconds, joke!

wow. That is strange. Says something about production tollerances eh!
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Cant wait to see the shell!

Unfortunately only got use of the trailer on friday evening now - The cars painted and finished, just needs bringing home.

Work starts Saturday I guess, enough time to do it before Oulton I wonder? :boring:
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Unfortunately only got use of the trailer on friday evening now - The cars painted and finished, just needs bringing home.

Work starts Saturday I guess, enough time to do it before Oulton I wonder? :boring:

Doing a few late night shifts on the car then? oh and annoying the neighbours again and them complaining the area isn't a scrapyard :rasp: lol
 
  JDM Dc2
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

ill be happy to help sunday and monday/tuesday night if you need a hand with anything!
 
  Mk1 F4R
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

+1 but i can only do nights lol im free sat :approve: get most of it crashed off
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Work starts Saturday I guess, enough time to do it before Oulton I wonder?

Ermmmmmmmmm, I doubt it now acctually.

I was supposed to be picking up all my stuff from the powdercoaters today, which were the cam side cover, ALL the engine mounts and my alternator brackets - but after having them a week already they are still not done and will only be ready on tuesday. Absolute joke!
 
  TrackCar & F30 330d
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Oh no thats no good. Sounds like the engine is going in last minuite now
 
  Mk1 F4R
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

I have a spare set of side covers you can lend till when ever mate, black too :D
 
Re: Mk1 F4R'd Track Car Project [2010 Winter Rebuild]

Trailered the shell back last night - so cracked on today. Started at 9am as the windscreen fitter was supposed to be coming, but once again (seems to be all the norm these past few days) I was let down and he didnt show up. He phoned me and said he can only make monday now.

Anyway - I had a couple of issues that needed to be sorted first, the main one being the N/S hub bearing was completely shot, and needed replacing. Because of this, my N/S disk was completely knackered, as this was all that was holding the wheel in place and rubbing against the caliper.

Luckily Bloooooooooooor came to the rescue and donated me another pair of Brembo HC's to put on :)

This is how the car came back last night...

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Started by fitting the pedalbox and master cylinder, then the gear shifter and linkage...

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Better picture of the removable column mount now its all painted up. Two side supports and one rear support...

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Then we carried on and fitted the doors/bootlid/rear windows...

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Also stripped the top mounts down and re-painted the strut tops...

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Went on to fit the other set of Gaz Adjustable Rear Shocks that I got off Whiteley earlier in the year, then loads of other little bits that had been removed.

As you will know if you have been following the thread I removed the tailpipe of my backbox earlier last year and replaced it with a piece of 2.25" straight cut pipe...

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A few months ago I decided to trim it down slightly, but ended up f*cking up the cut and it was wonky. So the plan was to cut it off and put a fresh piece of pipe on - which is what was done. Although, I've replaced it with 2.5" this time.

Fitted the downpipe, center section and backbox so thats all ready for the engine to just be connected to. Also picked up a new exhaust gasket/downpipe kit.

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Last job was to remove the f*cked passenger hub as mentioned at the start of the post. Took it off and ran it down to get the bearing pressed in. Got hold of a bearing quite cheap from GSF - Cheers Maynard if you read this, I managed to get it for only £1 more than you quoted me, but I just went and picked it up to save messing with delivery etc. I still need the other bits off you, so il give you a call sometime soon.

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Got home around 8pm and fitted the hub back to the car, along with the two donated Brembo HC's (Cheers again Bloooooooooooor). That took me to around 12 hours, and now im well and truly knackered, lol.

Cheers to Adam for the help today and running me around getting the bearing pressed etc, just bring my bl**dy engine crane back so I can put the engine in tomorrow ;)

More soon!
 


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