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"Wow, My Willy Works" Dave.'s TDF'd ITB & Cammed 182



  Mazda 3 MPS Mk1
I thought after owning the car now for over six months, it was about time I put up a project thread!
So here goes!
I bought the car form a lad called Josh from Salisbury at the beginning of June. The car was the best of four I looked at over a two week period although it had slightly higher mileage. It had a full Rentech service history and there were receipts for everything, all manuals, both keys etc so the deal was sealed!

The Spec:

2005 Clio 182 Cup
Recaro Trendlines from Clio Trophy number 465
Speedline Turinis from Clio Trophy number 465
Magnecor 8.5mm Leads
And some pics the day I picked her up:

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I was really pleased with the car the only issues were that the wheel had melted as they all do and the driver’s side door mirror glass was smashed in-between me looking at the car and picking it up, but I haggled £40 off the price so no problem!
Also the car kept crying, the headlight washer jets were leaking and it repeatedly emptied the washer jet bottle. So I fitted these:

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They stopped the water from flowing when the motors were not pumping so no more randomly emptying washer bottle!
I also popped down to Renault and got a new wing mirror glass and whilst I was there I bought a new badge for the rear, 197 style!

I got the car home and it stayed as it was for the first month and then I got the itch!
I toyed with the idea of having the interior trims made in carbon fibre so I bought some di-noc carbon vinyl and had a go..

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I was quite pleased with the look of the vinyl so I sourced some more interior bits and these were held on to for real carbon to be sorted.

Next I got hold of a brand new scorpion de-cat pipe for only £40 and despite having only the standard exhaust system I thought id fit it and see how the car was..
So out with the cat

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In with the de-cat

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Cheers Tim!

The de-cat made the car rev a little better and made the standard exhaust a bit more fruity!

I also had a new number plate made up by fancy plates to fit exactly in the aperture that is moulded in the bumper so no over-hang

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And a fresh rear too

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And finally got around to fitting the new 197 “Renaultsport” badge

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The plan was to leave the car like this for a little while then I had a slight problem :(
The alternator died and it needed a new one. I looked at reconditioned units, but decided to go for a brand new OEM Valeo unit as buy cheap... buy twice! So after a lot of hassle my mate Tim fitted it, but wasn’t an easy job!

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All fitted along with a new auxiliary belt and kit it was good as gold!
After the alternator clearing me out for one month I had some cheapy mods to do!
Silvervisions and Led front side lights to match the Xenon’s

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LED rear number plate light bulb fitted

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And that was it for a few weeks.

I then got myself booked in on the Renaultsport track day at Silverstone on the 4th August so a few upgrades were in order!

Firstly brakes:

DS2500’s, ATE Super blue fluid

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The correct ones!

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And fluid

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K & N Panel Filter fitted

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And I bought a Schroth Profi II Harness for the track day. This harness has eye clips on each belt so I fitted a set of high tensile steel eyelets from MSAR so the belt could be clipped in and out for track days, harnesses on a daily driver are a pain!

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Then it was off to Silverstone for the day!

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Was a fantastic day and learnt a lot about the car! The weather was awful for 2 thirds of it though! Car was faultless and averages 18mpg! Ouch!
The only issue I did find during the day was that a couple of times when really working the brakes the servo assistance just went leaving a rock solid pedal, it would stop, and stop well but only if I jumped on the pedal. This intermittent problem was set to confuse myself and several specialists for several months!

The day I was at Silverstone my new Piper 182 exhaust system arrived so the next day off I went to get it fitted, and whilst at it I decided to fit all the carbon parts I had collected since getting the car
New exhaust on tick over

http://www.youtube.com/watch?v=dswG0fCkwls&feature=related

Streamline carbon exhaust trims
Absolute pig to fit, quite poor to be honest but look fab once the hassle had passed

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Streamline carbon door Bullets

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Wheel badge

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Interior light surround

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Dash strip 1

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Dash Strip 2

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And gear knob with decal set in the resin

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Carbon Fog Light Surrounds

Excuse the flies, and you can see the washers decided to start leaking again gggrrrrr

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So guess what...

Carbon washer blanks!

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And a carbon front Renault Diamond

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After having the exhaust fitted I went down to JMS in Surrey and had a 12k service and re-map done, along with a set of matched upper and lower inlets



The map certainly livened up the car, and the popping and banging was fun... for a little while!

Since buying the car the steering wheel was the last interior part I really wasn’t happy with, and after being messed around with wheel refurbishment promises from an un named member I decided to go for something different!
197 Steering Wheel and Airbag conversion

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It’s not a straight swap, the firing mechanism from the 182 airbag as to be swapped with the 197 one so it works with the wiring, and the cruise control wiring needs to be re wired to work with the controls. But the end result was a much much better feeling wheel, which sits about an inch closer and looks great

After having this fitted I then upgraded the front door speakers to a set of Alpine Coax speakers as the standard Renault speakers are, well, pants.

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Then things started to get a little more serious and I started looking at various other ways of improving the cars performance and was booked in on the Cliosport.net rolling road day at Tour De Force. Before heading down to TDF the night before I fitted a power flex upgraded dog bone mount

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This made a fantastic difference to the gear change, and it felt so much slicker! It also stopped the occasional bang from the exhaust I kept getting if I did a poor jerky gear change!

The next day it was off to TDF

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And performance French cars magazine were in attendance and got a great shot of my car spitting a flame on the dyno..
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My results were very good too

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179.9 BHP & 160.4 Ft Lb torque, I was very pleased, and Matt @ TDF commented that it was a very healthy car!

The final photo for the magazine

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The next time the car was going for a little trip it would be much more significant with the purchase of these:

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Cat-cam 428 performance cams! These were going to be fitted by Dan @ 519 Automotive (sidewaysdanny) so that’s where we went the next week.
Whilst having the cams done I had the chance to tart the engine bay up a little so I went mad with Dan and various tins of paint!

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And then the rocker cover was off and cams fitted..

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Everything was so clean under the rocker cover, it’s clearly had a very good life!
Then back to the painting, the rocker cover now with red crinkle finish paint like the Type-r Honda engines

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And the finished Engine, new cams fitted with full cam belt kit, new aux belt, and a lick of paint

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I drove the car home unmapped, but the car felt a little hesitant so I was not happy to drive it for the 9 day wait to take it to TDF for mapping so she sat at home and I pinched lifts for a week!
Then on the 13th November I headed over to TDF where I originally made 179.9 bhp and 160.6 ft lb for mapping...
Back on the rollers with map custom live mapping the car

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And the final figures overlaid over the previous power run 4 weeks earlier..

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193 BHP & 165.4 ft Lbs of Torque!
Very happy!

Next plans are Throttle bodies and I’m looking into it as we speak! Sorry for the essay but done a lot and not done a project thread!
 
Last edited by a moderator:
  S4 Avant
Re: Davesrealgood's Arctic Blue Cammed 182

F*ck me that made better power than I was expecting with the cams in there!
 

Rob

ClioSport Moderator
Re: Davesrealgood's Arctic Blue Cammed 182

Awesome write up, hopefully you'll continue to give me something interesting to read.

Cams made good power too!
 

Daz.

ClioSport Club Member
  Clio 200 RS EDC
Re: Davesrealgood's Arctic Blue Cammed 182

I'm still bloody tempted by those 197 wheels... Hmmm :)
 
  Trophy #387
Re: Davesrealgood's Arctic Blue Cammed 182

Those Recaro seats look like perfection mate :D Loving the car and it looks like you're getting a lot of power out of it!
 
  2005 Clio Sport 182
Re: Davesrealgood's Arctic Blue Cammed 182

Really good pics there! engine looks nice! good performance!
 
  ITB'd MK1
Re: Davesrealgood's Arctic Blue Cammed 182

when really working the brakes the servo assistance just went leaving a rock solid pedal, it would stop, and stop well but only if I jumped on the pedal. This intermittent problem was set to confuse myself and several specialists for several months!

*cough* ;)
 
  BMW F21 125d
Re: Davesrealgood's Arctic Blue Cammed 182

Nice Work! Loving some of your carbon work & of course the recaro's. Good results on the RR too.
 
  Clio 172 PH1, Mini
Re: Davesrealgood's Arctic Blue Cammed 182

Wiked write up and a healthy bhp to boot! Very nice car you got there.
 

Chris205

ClioSport Club Member
  Many Things
Re: Davesrealgood's Arctic Blue Cammed 182

Love it dave. I've pm'd you a few q's about the cams as I should have some soon
 
  Mazda 3 MPS Mk1
Re: Davesrealgood's Arctic Blue Cammed 182

Chris you have PM!

Small update!!

Arse! tractor flicked a bloody great stone up at me today and its smashed the windscreen! glad it hit the passenger side! Having a new screen fitted on Friday, cost me £70 excess on insurance but bet its a lot cheaper than paying for it in full! Bloody MOT was booked for tomo too, don't think they will pass it with what looks like a bullet has hit it on the passenger side, although its not technically in the drivers field of vision as its in the lower corner...

Also have hada set of new genuine Renaultsport mats delivered and am waiting on the delivery of a carbon rear bumper strip to finish off the carbon, but im tempted with getting the d shaped piece at the base of the rear wiper and the rear boot handle done...

Also have a bit of a brake related update to come.... watch this space
 
  Mazda 3 MPS Mk1
Received these today....

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Managed to blag a set of new EBC Bluestuff front and rear pads, that are a new compound that are supposed to be very good.

Also a set of Godspeed grooved discs, all free!!

Will be interested to see the difference between the DS2500's and Brembo HC discs I have at the moment.

Big thanks to Ian @ Godspeed, hopefully these will live up to the hype, they can't be worse than the rest of all the EBC shite!!
 

maynard

ClioSport Club Member
  ph2 172 track car
Re: Davesrealgood's Arctic Blue Cammed 182

nice work, good job with the cams!
 
  BMW E36 328i Sport
Re: Davesrealgood's Arctic Blue Cammed 182

Loving the car mate! Inspiring me to go down the cams route. Also I chipped my windscreen and a replace ment is £170 so insurance saved you £100.
 
  Mazda 3 MPS Mk1
Well another year out of the way, cat in, cat out shake it all about!

MOT for another year

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  Renault 5 Turbo
Re: Davesrealgood's Arctic Blue Cammed 182

Hey Dave, have you had the pads fitted yet? i've got EBC pads fitted at the moment to mine and it vibrates badly at motorway speeds, is it the pads you reckon or something else? engine bay looks sound mate :)
 
  Mazda 3 MPS Mk1
Re: Davesrealgood's Arctic Blue Cammed 182

that does not sounds good, bet the pads have cracked or the backing plate has shattered! Get them checked mate!

Not fitted the discs and pads as yet, i was going to do it tonight whist i was doing the cat but was worried about car failing the braking tests during MOT if it had new pads and discs that hadn't bedded in
 

jenic

ClioSport Club Member
Re: Davesrealgood's Arctic Blue Cammed 182

So your done with the cat now? sell it me :rasp:

I'm being serious...
 
  Mazda 3 MPS Mk1
Re: Davesrealgood's Arctic Blue Cammed 182

Hear what your saying Dan, gonna try out the bluestuff's for Godspeed see how they are, if they are no good i will put the Brembo HC's and DS 2500's back on. they certainly cant be worse than the green stuffs that were on the car when i bought it!
 
  Mazda 3 MPS Mk1
Another tiny update, but feel like the interior is perfect now, New Renaultsport matts from wests renaults group buy. Oh and I already had the alloy foot rest fitted

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  182 trackday racer
Re: Davesrealgood's Arctic Blue Cammed 182

the reason i will NEVER sell or fit another EBC product

Ran Yellowstuff on track and they almost killed me, worst kind of crap ever. Parts of the pad braking away from the backplate. If you want propper bite go for DS3000 you will be blown away... thats a promisse.
 
  Mazda 3 MPS Mk1
Woo Hoo!

Post man has just dropped this off!!

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Carbon rear bumper strip!

Fitted:

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Looks great, finished the rear end off nicely!
 
  Renault 5 Turbo
Re: Davesrealgood's Arctic Blue Cammed 182

Hey Dave that strip looks mint mate, yea that's what I'm afraid of, I've got hi-spec calipers and discs fitted will the ds2500 or the hc's fit these?
 
  Mazda 3 MPS Mk1
A little update:

Had a new windscreen fitted today, the usual, a little chip one day, -2 and it's then a huge crack! All seems ok!

And picked these up earlier after a trek to get them
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So off to Dan's asap to get them fitted!
 
  Trophy #382
Re: Davesrealgood's Arctic Blue Cammed 182

Love it mate looks great!!

Can I ask where you got all your carbon bits from and your steering wheel?

Cheers
 

davo172

ClioSport Club Member
  TCR'd 172
Re: Davesrealgood's Arctic Blue Cammed 182

Looks sweet mate !! Love it ! great mods without going over the top Perfect 182 IMO :approve:
How much was the wheel and was it an easy swop ??
 

Sam

North East
ClioSport Area Rep
Re: Davesrealgood's Arctic Blue Cammed 182

Hey dave.

How much did it cost to buy the cams and have them fitted?

Thanks, Sam!
 
  Mazda 3 MPS Mk1
Hey dave.

How much did it cost to buy the cams and have them fitted?

Thanks, Sam!

Hi mate,

The cams are £560 ish but I paid much less, and speak to Dan @ 519 Automotive, he can fit them with his eyes closed, and I'm sure will look after you.

You need mapping as well, and I'd recommend TDF all day long. £300 + the vat.

Thanks for all the positives guys! Coilovers are going on tomorrow, hopefully get it looking a little more purposeful, then Trackday at Bedford to test out new brakes on Monday!
 

Bubbles

ClioSport Club Member
  BMW I4 M50
Re: Davesrealgood's Arctic Blue Cammed 182

what coily's did you end up with? :)
 


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